Closed-Loop Tension Control

Stable Tension for Unwind, Process and Rewind Sections

Improve winding quality, reduce wrinkles and support repeatable roll-to-roll processing with KRD tension controllers and load-cell feedback.

Accuracy +/-0.2% FS

High-accuracy control for sensitive materials.

Feedback Load-Cell Input

Real-time tension feedback for closed-loop control.

Line Sections Unwind / Rewind

Support for unwind, infeed, process and rewind zones.

Support 48h Review

Application review for controller and sensor selection.

Common Tension Problems

Designed to stabilize changing roll diameter and line speed

Tension variation can create web breaks, wrinkles, telescoping rolls, poor slit quality and inconsistent winding hardness.

Wrinkle and Web Break Reduction

Keep web tension within target range during acceleration, deceleration and diameter changes.

Better Rewind Quality

Support consistent roll hardness and cleaner finished roll geometry.

Repeatable Production

Improve repeatability across operators, materials and production batches.

Product Fit

Core tension control products

Selection Inputs

Send the right data for faster quoting

For a tension control inquiry, include material type, web width, line speed, tension range, roll diameter and machine section.

01

Material, web width and maximum line speed.

02

Target tension range and control section.

03

Existing brake, clutch, motor or sensor configuration.

Engineering Support

Contact KRD Automation for a customized tension control solution

Our team can help match controller, sensor and actuator components for your machine.